2) Wrong Material for the Application
In order to specify the right coating, there are several American Society for Testing and Materials (ASTM) standards to take into account.
Consultants and specifying engineers can help identify the ratings that pertain to the circumstances. It’s important to ask manufacturers and contractors if these standards are being met on your project.
“You want to be aware of these ratings and somewhat well-versed in them regardless of substrate or coating type, because they level the playing field,” Osborn explains. “Make sure you know the product’s make-up.”
Properties covered by ASTM standards include elongation, elongation recovery, permeability, and resistance to wind-driven rain, says Christopher Perego, industry sector manager of parking and restoration for chemical manufacturer BASF.
Elongation is an important consideration for elastomeric coatings because they are used to bridge cracks and hairline fractures that fluctuate slightly throughout the day.
“Make sure manufacturers also mention recovery, because the ability of a coating to return to its original dimension is just as important as its ability to expand over existing cracks,” Perego adds.
Elastomeric coatings are only necessary when cracks are present, Perego says, noting that high build acrylic coatings will often suffice.
Before applying the coating in mass, make sure engineers or contractors take a couple of performance tests, advises Perego.
One involves gluing a hockey puck-sized button to the coated substrate, putting pressure onto it with a crank-like tripod device, and pulling it off to observe where failure occurs.
The other, commonly called a “tape test,” involves scoring a 2- by 2-inch X in the coating, covering it with packing or duct tape, and pulling the tape off while looking for delamination.
3) Improper Application of the Coating
Ratings and tests will tell you what to apply, but equally important is how it’s applied.
“You want to ensure that the work being performed meets the requirement for a warranty to be awarded at the finish of the project,” explains Hardy, adding that going with the lowest bidder can be a recipe for disaster.
“The contractor makes all the difference in the world,” agrees Osborn. “Look for contractors that are members of trade organizations, like the Sealant Waterproofing and Restoration Institute (SWRI) and the Painting and Decorating Contractors of America (PDCA).”
It can also be helpful to ask the manufacturer about contractors within their network, says Hardy.
“Local design professionals also tend to know who the best contractors are, and one of the best things to do is ask for references that include buildings similar to yours,” says Perego. “Coating a building may seem straightforward, but making a mistake can lead to expensive repairs of the repair.”
Chris Curtland firstname.lastname@example.org is assistant editor of BUILDINGS.